
20
Scratch the tip of the electrode on soon as an arc develops, quickly withdraw
the electrode to maintain a gap of approx. 3-4 mm, and proceed to weld.
(See notes below).
To stop welding, simply remove the torch from the workpiece.
This method is referred to as ‘Scratch Arc’.
REMEMBER to turn OFF the gas immediately you finish welding.
NOTE: To avoid a visible strike mark on the surface of the workpiece, it is
advisable to strike the arc in the joint, where the mark will be
concealed by the weld.
NOTE: Thin sheet and stainless steel may be welded with or without filler,
similar to gas welding.
NOTE: The filler is fed in at the edge of the pool. The rod must not touch
the tip of the electrode or enter the arc. The end of the rod must
always be shielded by the argon atmosphere to prevent as far as
possible the formation of oxides of its surface. When welding
stainless steel and copper, it is often possible to feed in the filler
continuously at the edge of the pool.
NOTE: The arc length generally varies between 3 and 6mm depending
on the type of joint, type and thickness of material, and so on.
NOTE: The torch is advanced in the direction of welding, without lateral
movement, maintaining the torch angle of 45
o
to the workpiece.
Guidelines for the TIG welding current needed and recommended electrode
sizes etc. for different gauges of material are shown in the chart below:
Always ensure that the gas is turned OFF at the cylinder after use.
Metal
Welding
Current
(Amps)
Workpiece
Thickness
(mm)
Filler Rod
Dia (mm)
Welding
Electrode
Dia (mm)
Gas Flow
ltr/min
Mild Steel 30 1 0-2 1.6 4
70 2 2.0 1.6 4
115 3 2.4 2.4 4.3
125 3.5 2.4 2.4 4.6
Stainless
Steel
35 1 0-2 1.6 4
80 2 2.4 2.4 4.3
125 3 2.4 2.4 4.6
Copper 80 2 2.4 2.4 5
125 3 3.2 2.4 5
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